Quick Answer: What Is OEE And TPM?

What is TPM and TQM?

TQM, or total quality management, is a management philosophy based on quality control, whereas total productive maintenance, or TPM, is a concept focused on improving maintenance processes through predictive and preventative maintenance.

TQM is focused more on customer needs, expectations, and satisfaction..

What are the 7 pillars of TPM?

Pillars of TPMAutonomous Maintenance.Process & Machine Improvement.Preventative Maintenance.Early Management of New Equipment.Process Quality Management.Administrative Work.Education & Training.Safety & Sustained Success.

What are the benefits of TPM?

4 benefits of Total Productive MaintenanceLess unplanned maintenance. … Reduced equipment downtime. … Lower manufacturing costs. … Strengthened workplace safety. … 1) 5S – Sort, straighten, shine, standardize, and sustain. … 2) Autonomous maintenance. … 3) Continuous improvement. … 4) Planned maintenance.More items…

What is maintenance type?

Five types of maintenance are in fact recurrent in the industry: corrective, preventive, condition-based, predictive and predetermined. These concepts are not always easy to understand or are not well-known by certain people, that’s why they need to be cleared up.

What is OEE in manufacturing?

OEE (Overall Equipment Effectiveness) is a “best practices” metric that identifies the percentage of planned production time that is truly productive. An OEE score of 100% represents perfect production: manufacturing only good parts, as fast as possible, with no downtime.

What are 8 pillars of TPM?

The eight pillars of TPM are mostly focused on proactive and preventive techniques for improving equipment reliability:Autonomous Maintenance.Focused Improvement.Planned Maintenance.Quality management.Early/equipment management.Education and Training.Administrative & office TPM.Safety Health Environmental condition’s.

How can I improve my computer’s uptime?

Although these tasks may be specific to your industry, market, or organization, there are some general principles to keep in mind.Move from Reactive Maintenance to Preventive Maintenance. … Improve Preventive Maintenance Through Condition-Based Monitoring. … Integrate Data into CMMS. … Develop Solid Checklists.More items…•

What are the 5 elements of kaizen?

The foundation of the Kaizen method consists of 5 founding elements:teamwork,personal discipline,improved morale,quality circles, and.suggestions for improvement.

What is TPM Six Sigma?

Total Productive Maintenance (TPM) is a methodology designed to integrate equipment maintenance as a part of the standard operating procedures of the manufacturing process. The goal of a TPM program is to reduce or eliminate losses resulting from unplanned downtime.

What is the meaning of TPM?

Total Productive MaintenanceTPM (Total Productive Maintenance) is a holistic approach to equipment maintenance that strives to achieve perfect production: No Breakdowns.

What is OEE calculation?

The OEE formula is calculated by multiplying availability, performance and quality and is represented by a percentage. Quality is calculated by dividing the number of usable units produced by the total units started. …

What are the 4 types of maintenance?

Four general types of maintenance philosophies can be identified, namely corrective, preventive, risk-based and condition-based maintenance.

What is a maintenance checklist?

Maintenance Checklist. An itemized list of discrete maintenance tasks that have been prepared by the manufacturers of the asset and/or other subject matter experts such as consultants. Checklists are the basic building blocks of a maintenance program. Organization of the Checklist.

What is the maintenance strategy?

A maintenance strategy involves the identification, resourcing and execution of many thousands of repair, replace and inspect decisions.

How does TPM reduce cost and increase productivity?

Produce more efficiently and reduce waste at a lower cost? TPM, or Total Productive Maintenance, is a method which improves the productivity of your equipment by reducing downtime and breakdowns while optimizing productivity, quality and other performance indicators. TPM is one of the steps of Lean Manufacturing.